Description
Product Overview
High-quality Rebuilt D6G3 starter motor designed for PSA Group vehicles. This unit, matching OE reference 9648644680 and common PSA codes such as 5802C9, is suitable for a range of Citroën and Peugeot petrol engines (1.1i, 1.4i, 1.6i and 16V). It delivers reliable cranking performance for professional workshops and DIY mechanics seeking a direct-fit replacement that restores dependable engine start-up.
Compatibility
Engine types: 1.1i, 1.4i, 1.6i, 1.4 16V, 1.6 16V.
Typical vehicle applications include: Citroën Berlingo, C3, C4, Saxo, Nemo, Xsara, Xsara Picasso; Peugeot 1007, 106, 206, 306, 307, Partner and many other PSA models using the D6G3 starter variant.
Installation & Function
Function: The starter motor converts electrical energy from the battery into mechanical rotation to crank the engine. It includes the drive pinion, solenoid, and electric motor assembly.
Basic replacement guidance for qualified technicians or experienced DIYers:
- Disconnect the negative battery terminal to avoid shorts.
- Access the starter by removing obstructing components (airbox, heat shields or intake piping may be required depending on model).
- Unplug electrical connectors and remove mounting bolts.
- Fit the replacement starter, reconnect wiring, torque bolts to manufacturer specification, then reconnect the battery and verify starting operation.
Common Failure Causes & Service Life
Typical reasons starters fail include wear of brushes and commutator, solenoid or Bendix (pinion) failure, bearing wear, contamination from oil or coolant leaks, and electrical issues such as poor battery condition or corroded connections. Service life depends on driving patterns and maintenance but a well-maintained starter can last many years; frequent short trips and electrical problems shorten lifespan.
Why Choose This Unit
This D6G3 starter provides a cost-effective, direct-fit solution for PSA vehicles where OE numbers match. It is aimed at workshops and independent mechanics who need reliable starting performance and clear part-number compatibility for fast service turnaround.
Technical Information
- Manufacturer: PSA (Citroën / Peugeot)
- Model: Starter D6G3 – Fits 1.1i, 1.4i, 1.6i, 1.4 16V, 1.6 16V (Citroën & Peugeot applications)
- Product Codes: 9648644680, 5802C9
- Additional Numbers: 5802CG, 5802EP, 5802M9, 5802P8, 5802R4, 5802E8, 5802C2, 5802CC, 5802Q1, 5802C6
If you are matching by part number, verify the OE references and engine variant before ordering. For professional installation, follow manufacturer torque and safety recommendations. For further fitment questions, provide vehicle registration or VIN for precise cross-referencing.
